Precision Busbar Fabrication

High-precision CNC punched, bent, and electro-plated 99.9% ETP Copper and Aluminium busbars for high-current switchgear and bus duct applications.

Precision Busbar Fabrication CPRI TYPE TESTED
Standard IEC 61439 / IS 8623
Protection IP54 - IP66
Material 99.9% ETP Copper / CRCA

Product Overview

High-precision CNC punched, bent, and electro-plated 99.9% ETP Copper and Aluminium busbars for high-current switchgear and bus duct applications.

Key Highlights

99.9% Pure ETP Copper
CNC Punching & Multi-Axis Bending
Tin / Silver Electro-Plating
Heat-Shrinkable Insulation Sleeving
Consult Engineering Specialist

Technical Specifications

ISO 9001:2015 Quality Guaranteed
Material GradesCopper ETP (IS 191) / Aluminium E91E (IS 5082)
Copper Purity99.9% Electrolytic Tough Pitch
Cross Section Thickness3mm to 25mm Thickness
Width Capacity10mm to 250mm Width
Plating OptionsBright Tin Plating (5-15 microns) / Silver Plating
InsulationHeat Shrinkable PVC / Polyolefin Sleeving (11kV rating)
Bending Accuracy± 0.5 Degrees CNC Hydraulic Press Brake

Key Engineering Features

  • Fabricated on specialized multi-station CNC busbar bending, punching, and shearing centers.
  • Smooth radii bends preventing stress cracking and local current hot spots.
  • Custom-engineered expansion joints, flexible copper braided connectors, and riser links.
  • 100% conductivity verified per batch according to International Annealed Copper Standard (IACS).
  • Tin-plated connection faces preventing oxidation and reducing joint contact resistance.

Ideal Industry Applications

Switchboard Manufacturing OEMLT / HT Bus Duct SystemsTransformer Connection LinksBattery Energy Storage Racks
SCHEMATIC READY

Custom Single-Line Diagram (SLD)

Need custom busbar sizing or non-standard enclosure dimensions? Our electrical CAD design team can generate tailored single-line diagrams within 24 hours.

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