Full Assembly & Quality Testing (FAT)

In-house electro-mechanical assembly, hardware fitting, busbar integration, 7-tank powder coating, and routine Factory Acceptance Testing (FAT).

HIGH PRECISION FACILITY

Facility Standard ISO 9001:2015 Certified

Materials Handled CRCA / SS304 / SS316 / AL / Copper

Service Overview

In-house electro-mechanical assembly, hardware fitting, busbar integration, 7-tank powder coating, and routine Factory Acceptance Testing (FAT).

100% Factory Acceptance Testing (FAT)

7-Tank Phosphating & Powder Coating

Busbar & Component Integration

High Voltage & Insulation Resistance Test

100% Quality Inspection Verified

Assembly Floor Area	Over 25,000 Sq. Ft. Integrated Manufacturing Bay
Pre-Treatment Process	7-Tank Chemical Pre-Treatment (Degreasing, Derusting, Phosphating)
Powder Coating Thickness	60 - 90 Microns Pure Polyester / Epoxy-Polyester
High Voltage Test	Up to 3.0 kV AC for 1 Minute Insulation Withstand
Insulation Resistance Test	500V / 1000V Megger Insulation Test (>100 MΩ)
Short Circuit Verification	Physical Verification of Busbar Clearance & Creepage
Testing Conformance	IEC 61439-1 & 2 / IS 8623 Routine Tests

Automated conveyorized 7-tank chemical pre-treatment for 500+ hours salt spray corrosion resistance.
Electrostatic powder coating booth providing smooth RAL 7035 / RAL 7032 textured finish.
Equipped with primary and secondary current injection test kits for relay calibration.
Detailed Factory Acceptance Test (FAT) protocol with client inspection sign-off.
Export-grade wooden crate packaging with VCI anti-corrosion barrier wrapping.